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The three-dimensional flexible welding workbench is widely used in steel structures, various vehicle body manufacturing, rail transit welding, bicycle and motorcycle manufacturing, engineering machinery, frames and boxes, pressure vessels, robot welding, sheet metal processing, metal furniture, equipment assembly, Industrial pipelines (flanges) and detection systems have five major advantages:
1. Economical: The cost and time invested in tooling for each product change can almost no longer be spent. The device is easy to operate, and users can assemble work clothes with different requirements as needed, just like children playing with assembly toys.
2. Flexibility: The flexible three-dimensional combined welding tooling platform has high load-bearing capacity and stable rigidity. Its five sides are processed with regular holes and engraved with network cables. The welding platform can be easily extended and expanded, combined. The extended standard table tops can be modularly positioned and clamped directly together. The universal functions of the flexible three-dimensional combined welding tooling system are demonstrated during the installation, adjustment and positioning of the workpiece, especially in the application of large workpieces. There are various assembly methods. As long as the user gives full play to their imagination, they can achieve almost the same positioning and clamping functions of any clamp. Easy to assemble and disassemble; the work surface can be assembled and combined according to the shape and size of the workpiece. The scale on the table and the design of the module size allow the operator to build the required tooling according to the size of the workpiece without using measuring tools.
3. Under the action of a concentrated load of about 2 tons and 1M2, the deformation of the flexible three-dimensional flexible welding workbench does not exceed 0.50mm, and under the action of a uniform load, the deformation is only 0.024mm, which can meet the vast majority of welding and To meet the needs of assembly processing, the assembly accuracy is good, and the tolerance of the positioning holes of the working platform is within 0.05mm. This will be reflected in the products processed by the user, so this workbench can also be used as a reference platform for inspection tools.
4. Repeatability: The tabletop of the three-dimensional flexible combined welding workbench is composed of cast iron/steel structure parts/processed parts/modular components. Its performance is very stable. If improper use causes component damage, there is no need to scrap the entire table. Individual components can be replaced at very little cost. The welding platform is processed so that only low-cost anti-spatter fluid is needed to eliminate welding spatter on the surface of the workbench during the welding process.
5. Modularization: All components are classified into categories, standardized and serialized, and matched with each other. With a small number of modules, various positioning and clamping functions can be achieved.
Product application industries: With the continuous development of industry, three-dimensional flexible combined welding tooling has been widely used in equipment manufacturing and welding processing industries, changing the traditional industrial clamping and positioning methods and promoting the emergence of many new process methods. . Through continuous efforts, we have gained high recognition from the market.