The difference between three-dimensional flexible welding table and ordinary welding platform

There is a close relationship between three-dimensional flexible welding tables and ordinary welding tables, but there are significant differences in their design, application and performance. Here’s a detailed explanation for you:

1. Scope of application:

Three-dimensional flexible welding table: This is a set of universal fixtures that can be adapted to any type of product fixture. It is not only suitable for mass production, but also meets the needs of small batches and multiple varieties.

Traditional welding table: The traditional platform is mainly used to equip one or a small number of similar products, and is suitable for large-scale, single-variety production, such as automobile chassis, bridge steel structures, etc. 12.

2. Positioning accuracy:

Three-dimensional flexible welding table: All its positioning accuracy can reach within 0.05-0.1 mm, with no cumulative error.

Traditional welding table: Due to rough processing and incomplete processing, its positioning accuracy is generally low.

3. Clamping effect:

Three-dimensional flexible welding table: The yield rate of products clamped and welded using this platform can reach more than 95%.

Traditional welding table: The defective product rate is usually around 5%-10%.

4. Development cycle:

Three-dimensional flexible welding table: It only takes tens of minutes to disassemble and splice again, and there is no need to develop new tooling.

Traditional welding table: It requires development, production, and debugging, and the completion cycle takes up to half a month.

5. Product quality:

Three-dimensional flexible welding table: All parts are precision processed and processed with special processes to ensure consistent quality.

Traditional welding table: Two sets of the same tooling often have differences in accuracy and effect.

6. Employee training:

Three-dimensional flexible welding table: There are teaching videos and on-site demonstrations, and you can learn to operate it within 2 hours.

Traditional welding table: Each set of tooling needs to be learned, making it inconvenient for systematic training.

7. System maintenance:

Three-dimensional flexible welding table: standardized and modular, accessories are numbered, and system maintenance is convenient.

Traditional welding table: tooling is accumulated in different shapes and difficult to manage and maintain.

8. Cost-effectiveness:

Three-dimensional flexible welding table: one-time investment, long-term benefits.

Traditional welding table: continuous investment and higher cost.

In short, the three-dimensional flexible welding table has advantages in flexibility, positioning accuracy, clamping effect, development cycle, product quality, employee training, system maintenance and cost-effectiveness. It is especially suitable for multi-variety and small-batch production needs. The traditional welding table is more suitable for large-scale, single-variety production.